Aseptic Mixer I - Nights

Job Summary:

The Aseptic Mixer I will be required to:

• Mix a variety of Non-Dairy based liquid products through written batch records via Oracle and verbal instructions.
• Ensure the quality and efficiency standards are being met through reduced scrap loss and yield improvements.
• Follow written and verbal procedures to ensure quality and efficiency standards are being met.
• Assume responsibility for the filling area efficiencies, safety, quality following all GMP and PPE requirements for the safety of others and oneself.
• Effectively communicates verbal and written information relevant to the position at the site.
• Fill in for vacations and or cover if other employees are absent.

Essential Functions of the Job:

• Coordinates, Sets-up, CIPs, Swab tests, monitors, and runs their mixing area following batch records for a variety of Non-Dairy based products.
• Maximizes the quality of products produced and the efficiency of the department.
• Begins to assist with routine maintenance on all the mixing equipment; this includes but not limited to: valves, replacing "o" rings, homogenizer packings and oil, and gaskets, plus document correctly when filling out maintenance work orders.
• Troubleshoot and resolve basic to moderate operating difficulties involving area equipment.
• Be able to start-up and shut down all the equipment as it relates to the mixing area.
• Understanding of the flow process for all mix areas.
• Identify all critical control points with the understanding of their function as it relates to the mixing area.
• Accurately prepares and completes all area paperwork with legible handwriting as required by the FDA.
• Work with Management team to monitor the operational efficiencies, yields, scrap loss and other key indicators to actively seek ways to improve plant productivity.
• Understand terminology of the mixing equipment.
• Communicate with warehouse, process operator and supervisor on any delays or problems in the mix area that would hinder the flow of product.
• Monitor the mixing operation ensuring ingredients are correct through the staging and mixing process of the product.
• Receiving of tankers.
• Perform a variety of quality checks to assure standards are met.
• Direct the transfer of batched product to the storage vessels.
• Take samples for the quality department.
• Relieve other production team members for breaks and absences as required.
• Wear PPE (Personal Protective Equipment) when required.
• All other duties, as assigned.

Key Accountabilities:
Safety

• Adheres to all plant safety rules
• Reports all near misses and accidents to the production supervisor and or HR representative
• Serves an active role the plant safety programs, by participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or Management

Quality:

• Adheres to all Quality Assurance System guidelines
• Follows SOP's and SSOP's (standard operating procedures and sanitation standard operating procedures) when making processing adjustments, to ensure the manufacturing of high-quality liquid-based products.
• Responsible for compliance with GMP's, HACCP and SQF programs
• Identifies all critical control points (CCP) understanding their functions it relates to the process.
• Accurately prepares and maintains processing area documentation. Writing legibly and completely filling out all documents. Operators name must be signed on each document used.

Maintenance:

• When Maintenance is occurring in your work area, it is the expectation to assist the Maintenance Technicians in any capacity needed to expedite the repair process.
• When equipment is in a state of disrepair these items must be reported ASAP to avoid break downs.

Housekeeping:

• Maintain a clean and organized work area.
• Assists all areas of the plant with general housekeeping.
• Cooperates with other shifts and the management team in housekeeping endeavors

Communication:

• As a member of the Production team, ensures effective shift communication and teamwork with other operators occurs each scheduled shift.
• Maintains effective communication with members of the support group.
• When utilizing the Handheld radios employees are expected to be professional and respectful when communicating.

Teamwork and Training:

• Promotes and contributes to the development of a strong team.
• Works well among co-workers as a team.
• Assist in coaching and training employees as requested by the management team.

Personal Development:

• Continuously improve your knowledge of the Aseptic Filling process.
• Become familiar with SunOpta 360.
• Completes and adheres to the Annual Alchemy Schedule.

Supervisory Responsibilities:

• None.

Minimum Qualifications:

• High School diploma or GED required.

Preferred Qualifications:

• Basic computer and math skills.
• Ability to work well in a team-based environment.
• Ability to set priorities to meet deadlines.
• Ability to multi-task and work well under pressure.
• Ability to work with limited supervision.

Knowledge and Skills:

• Must be able to stand (12) hours for long periods of time and lift a minimum 30-50 pounds frequently, push/pull pallet jacks and lifts with heavy loads.
• Must be able to go up and down stairways in a timely manner repeatedly throughout the shift.
• Must be able to maintain a good attendance record.
• Must have accurate and detailed record keeping and legible handwriting.
• Must be able to troubleshoot and resolve moderate to complex issues.
• Understands procedures for all allergens and how to prevent cross contamination.
• Must adhere to all GMP's and Safety Procedures established by Management.
• Ability to access a situation and make quick and accurate decisions that will aid in production.
• Must have good personal hygiene.
• Mechanical and troubleshooting skills- learn to perform and be involved with routine maintenance.
• Must be able to evaluate a situation and make a good decision.
• Must be able to inventory raw ingredients.

Additional Considerations:

• Location: This position will be at the SunOpta Plant in Midlothian, TX.
• Shift: Night Shift - 6 pm to 6:30 am; this role is on a 2-2-3 pattern. Some flexibility may be needed.
• Work Environment: This position will be in a production / manufacturing environment.
• Physical Demands: This role may require lifting up to 50 pounds and occasionally up to 75 pounds.
• Attendance: Must have good attendance record and be able to work a 12-hour shift.

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time, with or without notice.

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