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Staff Mechanical EngineerMechanical Design Engineering * Berkeley, CA * Full time

Form Energy
stock options
United States, California, Berkeley
2810 Seventh Street (Show on map)
Jan 15, 2025

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States. Trial production of our iron-air batteries has already begun, and this year, production will take off to high volumes at our new factory in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And right now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of exceptionally talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.

Role Description

We are hiring a Staff Mechanical Engineer who will work on designing complex mechanical assemblies in space constrained, corrosive environments from concept to production. You will design plastic and metal components across a variety of manufacturing methods including injection molding, extrusion, and stamping. Experience with GD&T and tolerance analyses for electromechanical assembly with electrical interfaces for high-volume manufacturing is also desired. This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future!

What you'll do:
  • Lead the design of several critical components and develop functional requirements

  • Validate designs through a combination of analysis (e.g., FEA) and hands-on testing

  • Analyze component and assembly tolerances and develop cost/performance/reliability trades

  • Collaborate with the Test and Reliability teams to deliver designs that meet cost, performance, and reliability targets

  • Work with manufacturing engineers and technical operations to transition designs from the prototype stage to high-volume production

  • Develop verification, validation, and reliability test plans to demonstrate designs meet functional and lifetime requirements

  • Engage in design-for-manufacturing outreach with our supply chain and manufacturing teams to ensure designs are amenable to high volume battery production

What you'll bring:
  • Degree in Mechanical Engineering, or related field; Bachelor's with 7+ years, or Master's with 5+ years with industry experience

  • Experience designing plastic and metal components for implementation in high-volume production assemblies

  • Demonstrated experience with the design and verification testing of electromechanical systems or fluid systems

  • Direct experience with high-volume manufacturing, fabrication, and prototyping techniques; experience with tight-tolerance, multi-material component design for harsh environments

  • Excellent communicator across a range of engineering and business functions

  • Ability to thrive in a fast-paced startup environment

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Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

Compensation Range: $148K - $190K

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