Coil Technician - West - 3rd shift - Columbus, IN

JOB DESCRIPTION:

Performs routine repairs and maintenance on induction coils along with related components of Induction Heat Treat machines to also include set up and testing of coils.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Coil Building, Repair, and Modification
• Coil Detail Manufacturing Including CNC programming and operation, bench milling and lathe operation.
• Machining and fabricating repair fixtures
• Able to respond to calls for Coil and/or Quality Issues on weekend or after hours
• MP2 Database: creating, updating, closing coil shop work orders, and other clerical tasks as required
• Coil Inventory control (Maintain and Track)
• Assist Engineers with New Program and Line Developments if needed
• Improvement team meetings and projects as required
• Support Production- Heat pattern problems, Coil issues and Setup issues
• Coil life and Heat pattern improvements
• Maintain shop equipment
• 5S of shop

REQUIRED KNOWLEDGE, SKILLS, EDUCATION, AND ABILITIES:

• Able to sit, kneel, squat or bend, for lengths of times.
• Able to walk and/or stand for extended periods.
• Lift up to 50 lbs. repeatedly if necessary.
• Able to use common hand tools, and or power tools.
• Able to operate man lifts
• Setup and climb ladders.
• Able to grasp and manipulate small objects such as screws, rivets, wire terminals, etc.
• High School Diploma
• Six months minimum experience in manufacturing

PHYSICAL REQUIREMENTS:

1. Strength and Endurance:




• Ability to lift, carry, and move heavy parts and equipment, often in the range of 50-75 pounds or more.
• Physical stamina to stand, bend, kneel, squat, and work in awkward or tight spaces for extended periods.
• Climbing ladders and working at heights may also be required for accessing machinery.




2. Manual Dexterity:




• Skilled hand-eye coordination to use various hand tools (wrenches, drills, screwdrivers, etc.), power tools, and precision instruments.
• Ability to handle small parts or components with care and accuracy.




3. Mobility and Agility:




• Ability to move quickly between different areas of the facility, often in response to breakdowns or emergencies.
• Work in varied environments, such as confined spaces, elevated platforms, or areas with limited lighting or space.




4. Vision and Color Recognition:




• Good vision, including the ability to distinguish colors, particularly when dealing with electrical wiring or machinery indicators.
• Visual acuity to inspect machinery, tools, and equipment for wear or damage.




5. Manual and Physical Coordination:




• Ability to assemble and disassemble machinery, aligning parts, fixing bolts, or troubleshooting parts under pressure.
• Frequent use of both hands and sometimes specialized tools to perform tasks.




6. Environmental Tolerance:




• Tolerance to various work environments (dusty, hot, cold, noisy) often found in manufacturing settings.
• Ability to wear appropriate safety gear such as gloves, ear protection, goggles, and other protective equipment.

MENTAL REQUIREMENTS:

1. Problem-Solving Skills:




• Ability to troubleshoot and diagnose mechanical, electrical, and electronic problems on machines and systems.
• Analyze equipment failures, determine root causes, and devise effective solutions quickly to minimize downtime.




2. Attention to Detail:




• High level of attention to detail to ensure proper operation of machinery and prevent further damage or breakdowns.
• Ability to follow detailed technical manuals, diagrams, or schematics when repairing or maintaining equipment.




3. Technical Knowledge:




• In-depth understanding of mechanical, electrical, hydraulic, and pneumatic systems used in manufacturing processes.
• Ability to read and interpret blueprints, wiring diagrams, and maintenance manuals.
• Familiarity with maintenance management software or computerized maintenance management systems (CMMS) for tracking repairs, scheduling maintenance, and inventory management.




4. Time Management and Multi-tasking:




• Ability to prioritize tasks in high-pressure situations and manage time effectively, especially during emergency repairs or system failures.
• Manage multiple repairs or preventive maintenance tasks simultaneously, ensuring deadlines are met without sacrificing quality.