Dimensional Process Engineer, Upper & Lower Body, Body in White

We are seeking a highly motivated and proficient BIW Dimensional Process Engineer to join our dynamic engineering team, with a distinct focus on Final line within the body shop and supporting fit and finish concerns throughout the GA process. In this role, you will play a pivotal role in elevating the quality of our vehicles' exterior by designing and implementing jigs, fixtures, and gauges to improve fit and repeatability. Your deep understanding of GD&T, CATIA, and cross-functional collaboration will be vital in achieving superior fit and finish across our production line.

• Collaborate closely with design, manufacturing, controls, maintenance, and quality teams to conduct root cause analysis for observed issues in GA or BIW components, promptly devising and implementing effective tooling adjustments to address these challenges
• Lead cross-functional teams in executing detailed root cause analysis to identify the sources of dimensional discrepancies or other build-related issues, and actively contribute to problem-solving initiatives
• Work on long-term projects focused on optimizing tooling and processes to enhance the accuracy, repeatability, and quality of underbody and upper body components
• Maintain a steadfast presence in sustaining the current build plan, resolving issues, and optimizing processes to ensure seamless cooperation with the GA and fit and finish team
• Utilize deep understanding of tooling and process dynamics to make informed decisions about adjustments and optimizations that improve the repeatability and precision of body components
• Collaborate with quality teams to identify and address part-level issues that impact the final assembly, using expertise in dimensional control to elevate overall assembly quality
• Drive KPI improvement initiatives by actively improving tooling and processes, working in close coordination with quality teams to ensure adjustments are aligned with quality objectives
• Develop and execute comprehensive measurement plans for prototype and production BIW components, engaging in the validation process to ensure dimensional accuracy
• Develop, validate, and incorporate total vehicle Geometric Dimensioning and Tolerancing (GD&T) requirements, tracking and reporting on all program dimensional specification requirements and progress towards 100% compliance
• Lead the creation and maintenance of process documentation, standard operating procedures, and work instructions related to dimensional control and process optimization, while continuously applying Design for Manufacturing best practices, continuous improvement methodologies, and lessons learned across cross-functional teams
  

• Degree in Mechanical Engineering, Industrial Engineering, or a related field or equivalent experience
  Demonstrated experience (3 years) in automotive BIW engineering, emphasizing dimensional control, root cause analysis, tooling adjustments, and process optimization for underbody and upper body components
• Proficiency in GD&T principles, measurement techniques, and metrology software (PC-DMIS, Polywork's, etc.)
• Proven expertise in advanced measurement equipment including CMMs, laser scanners, and other 3D measurement tools
• Analytical mindset with the ability to decipher complex measurement data, enabling the identification of patterns and trends
• Extensive knowledge of manufacturing processes linked to sheet metal forming, assembly, and welding, with an unyielding dedication to superior quality
• Proficiency in problem-solving methodologies, with a demonstrated ability to identify root causes and lead corrective actions

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.