Multi-Spindle Screw Machine Operator (Davenport)
Company: Monogram Aerospace Fasteners
Primary Location: 3423 S Garfield Avenue, Commerce, CA 90040 USA
Employment Type: Hourly | Full-Time
Function: Manufacturing Production / Distribution
Equal Opportunity Employer Minorities/Women/Veterans/Disabled
Main Duties & Responsibilities
The Multi-Spindle Screw Machine Operator, sets-up
and operates the Davenport Machine to perform basic machining operations such
as knurling, threading, grinding, drilling, etc., of various sizes and types of complex production
parts to the required exacting tolerances
per blueprint drawing or other specifications. Reports any problems or issues
with machinery or machines the lead or
department supervisor.
DESCRIPTION OF
ESSENTIAL FUNCTIONS AND RESPONSIBILITIES
Under the
direction and supervision, the Davenport SUO Level C performs the following:
- Set-up Davenport multi-spindle screw machine making required adjustments to diameters, grip lengths, cut depths, etc., to tolerances of .0001. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machines. Plans sequence of machining operations using machining theory to optimize material utilization, minimize set-ups, maximize machine usage.
- Loads parts in position and secures part to holding device. Verifies part position, selects feed rate, cutting speed, depth of cut, tooling, cams, springs, collets and other variable tasks and items based upon the most efficient method to produce parts using various materials and cutting/finishing tooling. Adapts tooling, cams etc. adjusting or modifying same to ensure proper machining or machine functioning.
- Ability to read blueprints or other documentation to visualize parts to be machined. Checks initial parts including 1st article to exacting tolerances. Applies SPC principles and practices to production runs. Visually checks work in progress to assure proper functioning of equipment.
- Ability to analyze problems and take corrective action within delegated authority. Ability to learn or utilize theory and methods of adapting tooling, condensing setups, making shop aids, etc. Ability to make repairs or modify tools as needed and understands the importance of reporting basic problems with machining of parts or machines operated to either the lead or department supervisor.
- Completes necessary counts and processes documentation correctly. Maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell.
- Operates computer terminals to input data as required.
- Works as an active team member by participating in problem solving, team building, and all other team activities to improve processes, productivity, quality, of the production operations in the department. Utilizes interpersonal skills, possesses good written and verbal communication skills. Assists other cell members as required.
Equipment/Process
Responsibilities -
Performs duties where property, tools, equipment, or machines may be substantially damaged, or
substantial man hours lost
through improper operation and attention to processing. Sets-up and calibrates a minimum of 2 Davenport machines
for the jobs performed. Maintains
and learns to effect minor repairs of machines. Davenports may have various spindle diameters from 3/16" to
3/4" and may be 5, 6, or 8 spindle bar or chucker
machine.
Material
or Product Responsibilities -
Performs duties that require close attention to work and supporting
documentation specifications and other requirements. Responsible for accuracy
of parts machined. Visually and/or with measuring instruments checks work
performed for proper results, work is machined to exacting tolerances. Parts machined include inconel,
titanium, etc. where
hardness of part creates difficult machining responsibilities.
Responsibility for Work of Others - Accuracy of communication is mandatory to the successful production and
qualification of workpieces per specifications. Must communicate to appropriate
personnel any problems or concerns regarding quality of work received or time flow of work
in progress as it affects production
schedules. Works with higher level Davenport Operators, Cell Facilitators and
supervisory personnel to assure quality of product and solve problems.
Safety
Responsibilities -
Good housekeeping, knowledge of good machining safety is necessary. Adherence to Company Safety Rules is
mandatory. Protective
equipment and clothing appropriate to the task at hand is required.
Initiative
and Ingenuity -
Requires some initiative in solving basic problems associated with the set-up and operation of
Davenport machines and uses some ingenuity in adapting tooling and shop aids to complete
machining operations. Makes suggestions for improving the efficiency of workflow
or equipment operation.
Takes on or reports for additional work as current tasks are completed. Performs other work-related tasks
as deemed necessary by Company needs.
WORK
ENVIRONMENT
Environmental
Surroundings - Work is in
a machine shop environment where noise, temperature fluctuations, the
repetitive nature of the job, the heat, dirt, grease, oil, etc.
Unavoidable Hazards - Possible hazards related to cuts, bruises, finger and hand injuries and muscle strains.
Awkward body positions are necessary at times. Exposure to metalworking fluids and airborne
particles. Appropriate protective equipment and
clothing are required.
EFFORT
Physical - Able to lift up to 50 pounds. Requires
strength to adjust requisite equipment
to set-up specifications. Hand and finger manipulation. Able to reach, bend and stretch. Able to use tools required
for machine set-up which may be fatiguing and require extensive physical exertion for
extended periods of time.. Most job assignments require standing and/or sitting
for periods exceeding 15 minutes at a time.
Mental - Work is highly repetitive and monotonous. Set-up and/or
machine repair may
require highly complex improvisation and ingenuity. Reasoning ability required to interpret complex blueprints and
documentation of a highly technical nature. Must be able to draw valid
conclusions from a variety of abstract and concrete variables. Required to run Davenport machines
and be able to organize workflow
for best efficiency under general supervision with frequent review.
Visual -
Close attention to detail with moderate eye concentration over long periods of time. Able to read various precision
instruments such as micrometers, calipers,
gauges, etc. Must be able to visually check workpieces for quality. Requires Distance vision, close vision, color
vision, peripheral vision, and depth perception
Pay Range: $26.78 - $42.34 Depending on experience.
Qualifications
EDUCATION/TRAINING
Demonstrated
ability to read and write English of a level required in Company shop documents
and computer software entry and processing requirements. Must be capable of applying mathematical
operations using fractions, decimals, trigonometry and geometry as required by highly complex
cell machining operations. Specific knowledge of advanced machine shop theory
regarding Davenport
bar and chucker machines. Generally equivalent to high school graduate with 1-year technical school
training. 1-year on-the-job cross training, or
equivalent.
EXPERIENCE
Requires
1 year's work experience/cross training or equivalent skills and knowledge
expertise in the set-up and operation of Davenport bar and/or chucker machines, tools and equipment which
are similar or comparable to those
used by the Company which are necessary to fulfill the job requirements.
Must
have specific experience with titanium, inconel and other exotic metals machined by Company.
Must
demonstrate the ability to set-up and operate the Davenport machine required in the cell.
Must
have held linear and diameter
tolerances to .0005, T.I.R. to .001 for threading, etc.
Must
know how to read precision
measuring instruments such as calipers and micrometers and engineering diagrams similar or comparable to
those used in machine tooling operations
by the Company.
Must
be able to adapt loading systems to ensure efficient
machine operations.
TriMas Corporation
Oct 06, 2024